Production Planning and Control with SAP ERP

24.11.2013

Englisch

9781592298686

Rheinwerk Publishing

SAP PRESS Englisch

Nein

Jawad Akhtar

1033

1

Gebundene Ausgabe

Organizational Structures, Configuration Specifics for Discrete, Process and Repetitive Manufacturing, Workflow tools, Demand management, Long term planning, Material requirements planning, Special procurement types, Capacity requirement planning, Engineering change management, Shift notes and shift reports

Acknowledgments ... 27 PART I: Production Planning Core Concepts ... 29 1. Introduction ... 31 1.1 ... Goals of This book ... 31 1.2 ... Target Audience ... 32 1.3 ... Structure and Content ... 33 2. Organizational Structures in SAP ERP ... 37 2.1 ... Breaking Down the Structure into Units ... 37 2.2 ... Production Planning in SAP ERP ... 47 2.3 ... Product Cost Planning ... 62 2.4 ... SAP Calendar ... 64 2.5 ... Summary ... 68 PART II: Configuration Specifics for Manufacturing Types ... 71 3. Configuration Basics of Discrete Manufacturing ... 73 3.1 ... Material Master ... 74 3.2 ... Bill of Materials (BOM) ... 75 3.3 ... Work Center ... 81 3.4 ... Routing ... 91 3.5 ... Production Order Creation ... 92 3.6 ... Order Type-Dependent Plant Parameters ... 97 3.7 ... Production Scheduling Profile ... 102 3.8 ... Default Values for the Generation of Operations ... 104 3.9 ... Availability Check ... 105 3.10 ... Stock and Batch Determination ... 111 3.11 ... Scheduling ... 111 3.12 ... Reduction Strategy ... 116 3.13 ... Confirmation ... 118 3.14 ... Reason for Variances ... 126 3.15 ... Trigger Points ... 127 3.16 ... Define Print Control ... 128 3.17 ... Background Jobs ... 129 3.18 ... Process Integration ... 131 3.19 ... Summary ... 131 4. Configuration Basics of Process Manufacturing ... 133 4.1 ... Master Data in Process Industries ... 134 4.2 ... Order Type-Dependent Parameters ... 138 4.3 ... Production Scheduling Profile ... 140 4.4 ... Process Management ... 142 4.5 ... Process Messages ... 147 4.6 ... Process Instruction Category ... 153 4.7 ... Control Recipe/Process Instruction Sheets ... 167 4.8 ... Background Jobs ... 172 4.9 ... Process Management Configuration: At a Glance ... 174 4.10 ... Process Management: Configuration and Implementation Roadmap ... 175 4.11 ... Process Manufacturing Cockpit ... 177 4.12 ... Summary ... 179 5. Configuration Basics of Repetitive Manufacturing ... 181 5.1 ... Repetitive Manufacturing Profile ... 182 5.2 ... Scheduling Planned Orders ... 194 5.3 ... Display ... 195 5.4 ... Material Staging ... 197 5.5 ... Global Settings for Confirmation and the Logistics Information System ... 198 5.6 ... Operational Methods Sheet ... 199 5.7 ... Summary ... 200 PART III: Production Planning Workflow by Production Type ... 201 6. Production Planning for Discrete Manufacturing ... 203 6.1 ... Process Overview ... 204 6.2 ... Master Data ... 205 6.3 ... Production Order Management ... 243 6.4 ... Release Production Order ... 265 6.5 ... Printing ... 268 6.6 ... Material Withdrawal ... 271 6.7 ... Confirmation ... 278 6.8 ... Goods Receipt ... 285 6.9 ... Postprocessing ... 288 6.10 ... Settlement and Completion ... 292 6.11 ... Additional Functions and Information Systems ... 293 6.12 ... Summary ... 298 7. Production Planning for Process Industries ... 299 7.1 ... Process Manufacturing Overview ... 300 7.2 ... Master Data in Process Manufacturing ... 302 7.3 ... Process Management ... 315 7.4 ... Process Order Execution ... 329 7.5 ... Process Management in Action ... 330 7.6 ... Execution Steps (XSteps) ... 341 7.7 ... Process Manufacturing Cockpit ... 354 7.8 ... Process Messages Evaluation ... 355 7.9 ... Miscellaneous Cross-Manufacturing Topics ... 357 7.10 ... Summary ... 359 8. Production Planning for Repetitive Manufacturing ... 361 8.1 ... Overview ... 362 8.2 ... Repetitive Manufacturing Master Data ... 365 8.3 ... Material Requirements Planning in Repetitive Manufacturing ... 388 8.4 ... Collective Availability Check ... 391 8.5 ... Operational Method Sheet ... 392 8.6 ... Planning Table in Repetitive Manufacturing ... 393 8.7 ... Material Staging ... 402 8.8 ... Production List ... 407 8.9 ... Confirmation ... 409 8.10 ... Reversals and Scrap ... 417 8.11 ... Collective Confirmation ... 422 8.12 ... Costing Activities (Cost Object Controlling) ... 423 8.13 ... Reporting ... 424 8.14 ... Summary ... 426 PART IV: Production Planning Workflow Tools ... 427 9. Sales and Operations Planning ... 429 9.1 ... Sales and Operations Planning: An Overview ... 431 9.2 ... Flexible Planning ... 452 9.3 ... Maintaining Version Management ... 477 9.4 ... Forecasting ... 479 9.5 ... Rough-Cut Planning Profile ... 486 9.6 ... Events ... 491 9.7 ... Mass Processing in SOP ... 496 9.8 ... Standard Analysis in Flexible Planning ... 501 9.9 ... Summary ... 503 10. SAP Demand Management ... 505 10.1 ... Planning Strategy ... 506 10.2 ... Planned Independent Requirements ... 515 10.3 ... Customer Independent Requirements ... 520 10.4 ... Summary ... 527 11. Material Requirements Planning ... 529 11.1 ... Process Overview ... 530 11.2 ... Scrap ... 546 11.3 ... Safety Stock ... 549 11.4 ... MRP Procedures ... 551 11.5 ... Consumption-Based Planning ... 557 11.6 ... Forecast-Based Consumption Planning ... 562 11.7 ... Types of Planning Runs ... 567 11.8 ... Scheduling ... 570 11.9 ... Procurement Proposals ... 576 11.10 ... Executing Material Requirements Planning ... 582 11.11 ... Configuration Settings for MRP ... 590 11.12 ... MRP Run Analysis ... 594 11.13 ... Planning Calendar ... 606 11.14 ... MRP Areas ... 609 11.15 ... Summary ... 616 12. Long-Term Planning (LTP) ... 617 12.1 ... LTP Master Data and Planning Data ... 618 12.2 ... Long-Term Planning: Business Process ... 623 12.3 ... Further Options in LTP ... 631 12.4 ... Evaluate Information Systems for LTP ... 638 12.5 ... Summary ... 643 PART V: Optimizing Production Planning ... 645 13. Special Procurement Types ... 647 13.1 ... Overview ... 648 13.2 ... Phantom Assembly ... 650 13.3 ... Direct Production ... 651 13.4 ... Direct Procurement ... 656 13.5 ... Stock Transfer (Inter-Plant Transfer) ... 659 13.6 ... Withdrawal from Alternate Plant ... 662 13.7 ... Production in Alternate Plant ... 664 13.8 ... Subcontracting ... 666 13.9 ... Consignment ... 670 13.10 ... Pipeline Material ... 673 13.11 ... Summary ... 673 14. Capacity Requirements Planning ... 675 14.1 ... Process Overview ... 676 14.2 ... Capacity Requirements and Capacity Evaluation ... 677 14.3 ... Finite Scheduling ... 693 14.4 ... Dispatching ... 695 14.5 ... Capacity Planning Table ... 711 14.6 ... Summary ... 717 15. Classification ... 719 15.1 ... Overview ... 720 15.2 ... Assigning the Material Class to the Material Master ... 726 15.3 ... Finding Objects in Classes ... 729 15.4 ... Assigning an Equipment Class to Equipment ... 731 15.5 ... Summary ... 733 16. Engineering Change Management ... 735 16.1 ... ECM Configuration ... 736 16.2 ... Change Master ... 751 16.3 ... Engineering Change Request (ECR)/Engineering Change Order (ECO) ... 757 16.4 ... ECR/ECO Step-by-Step Approach: At a Glance ... 767 16.5 ... Summary ... 768 17. Co-Products and By-Products in Production Processes ... 769 17.1 ... Check in Material Master ... 771 17.2 ... Bill of Materials (BOM) ... 774 17.3 ... Process Order ... 776 17.4 ... Goods Issue ... 778 17.5 ... Confirmation ... 780 17.6 ... Goods Receipt ... 782 17.7 ... Documented Goods Movement ... 784 17.8 ... Cost Analysis ... 785 17.9 ... Summary ... 787 18. Shift Notes and Shift Reports ... 789 18.1 ... Shift Note Overview ... 790 18.2 ... Configuration for Shift Notes ... 791 18.3 ... Configuration for Shift Reports ... 812 18.4 ... Summary ... 822 19. Document Management System (DMS) ... 823 19.1 ... DMS Configuration ... 823 19.2 ... DMS in Action ... 837 19.3 ... WebDocuments ... 846 19.4 ... Additional Features of DMS ... 850 19.5 ... Summary ... 855 20. Digital Signature ... 857 20.1 ... Configuration Steps to Set Up a Digital Signature ... 858 20.2 ... Digital Signature in Action ... 864 20.3 ... Digital Signature Logs ... 869 20.4 ... Application of Digital Signature in SAP ERP Components ... 871 20.5 ... Summary ... 874 PART VI: Monitoring and Evaluation ... 875 21. Early Warning System ... 877 21.1 ... Overview ... 877 21.2 ... Exceptions ... 879 21.3 ... Set Up Periodic Analysis ... 885 21.4 ... Schedule an EWS ... 887 21.5 ... EWS in Action ... 889 21.6 ... Exception Analysis ... 892 21.7 ... Summary ... 895 22. Reporting in SAP ... 897 22.1 ... The Basics of Reporting ... 898 22.2 ... Order Information System ... 901 22.3 ... Missing Parts Information System ... 919 22.4 ... Standard Analysis Reports ... 920 22.5 ... Data Browser ... 932 22.6 ... QuickViewer ... 937 22.7 ... SAP Query ... 942 22.8 ... Assign a Transaction Code to a Query ... 945 22.9 ... Summary ... 947 23. Further Integration of Production Planning with Logistics Functions ... 949 23.1 ... Integration Prerequisites ... 950 23.2 ... Integration Aspects of Production Planning with Quality Management ... 952 23.3 ... Integration Aspects of Production Planning with Materials Management ... 967 23.4 ... Integration Aspects of Production Planning with Sales and Distribution (Make-to-Order Production) ... 973 23.5 ... Further Integration Aspects of Production Planning with Sales and Distribution (Assembly Processing) ... 977 23.6 ... Integration Aspects of Production Planning with Project System (Engineer-to-Order Production) ... 979 23.7 ... Integration Aspects of Production Planning with Plant Maintenance ... 985 23.8 ... Integration Aspects of Production Planning with Manufacturing Execution ... 985 23.9 ... Integration Aspects of Production Planning with Manufacturing Integration and Intelligence ... 986 23.10 ... Summary ... 987 Appendices ... 989 A ... Comparison Table of Production Types ... 991 B ... Glossary ... 997 C ... The Author ... 1017 Index ... 1019

229 mm

17.5 cm